PRIME FUNCTION

To manage end-to-end activities related to fixture design, manufacturing, maintenance, and calibration of gauges and measuring instruments, ensuring production continuity, quality compliance, and cost optimization.

JOB DESCRIPTION / RESPONSIBILITIES

• Ensure high availability and reliability of fixtures, gauges, and measuring instruments to support uninterrupted production.
• Minimize downtime and prevent line stoppages due to fixture or instrument failures.
• Ensure zero customer complaints related to fixtures, gauges, and measuring systems.
• Plan and execute calibration activities; ensure 100% adherence to calibration schedules and maintain proper records.
• Conduct MSA studies and ensure compliance with quality standards.
• Prepare work instructions and maintain master data for fixtures, gauges, and lab equipment.
• Monitor quality objectives and initiate corrective actions for deviations.
• Support design, development, trials, and validation of new fixtures for NPD.
• Manage inventory, stock verification, and ensure timely procurement based on reorder levels.
• Ensure availability of resources for calibration and maintenance activities.
• Develop and manage vendors; ensure timely delivery and address supplier non-conformities.
• Drive cost optimization through negotiation and continuous improvement initiatives.
• Ensure compliance with IMS standards (IATF 16949, ISO 14001, ISO 45001, ISO 50001, ESG).
• Utilize SAP PM module for maintenance planning and tracking.
• Lead and guide team members; coordinate with cross-functional teams.
• Drive continuous improvement initiatives (Kaizen, QCC, Lean).
• Prepare MIS reports and present in Management Review Meetings (MRM).
• Engage with customers, collect feedback, and support audits and training programs.

AUTHORITY

• Plan and execute calibration and maintenance activities within defined scope.
• Approve maintenance schedules, calibration plans, and inventory requirements.
• Coordinate with vendors and internal stakeholders for timely execution.
• Escalate critical issues impacting production, quality, or compliance.

JOB SPECIFICATION / COMPETENCY

• Experience: 7–8 years in fixture/tooling, calibration, and metrology
• Education: BE / B.Tech in Mechanical / Instrumentation or related field

Technical Skills:

• Strong knowledge of fixture design and manufacturing
• Expertise in calibration systems and metrology
• Knowledge of MSA and quality standards (IATF / ISO)
• Working knowledge of SAP PM module

Behavioral Skills:

• Strong analytical and problem-solving ability
• Leadership and team management
• Cost consciousness and result orientation
• Continuous improvement mindset (Kaizen, QCC, Lean)

PERFORMANCE MEASURES

• Reduction in downtime due to fixture/gauge issues
• Zero or minimal customer complaints
• 100% calibration compliance
• Timely fixture development and NPD support
• Inventory accuracy and availability
• Cost savings in consumables, spares, and fixtures

Skills

Competencies