JOB DESCRIPTION
PRIMARY FUNCTION
To support New Product Introduction (NPI), prototype development, new product prove-out, process validation, machining process verification, and product quality activities. The role involves hands-on machining experience in VMC and CNC Turning, interpretation of engineering drawings and GD&T, preparation of quality documentation, and coordination with cross-functional teams to ensure successful product development and launch.
JOB DESCRIPTION / RESPONSIBILITIES
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Review customer drawings, specifications, and technical requirements to ensure product and process compliance.
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Execute prototype development and new product prove-out activities as per project plans and customer requirements.
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Operate and support machining activities involving VMC (Vertical Machining Center) and CNC Turning Machines.
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Conduct new product prove-out, process validation, process optimization, and first-off component approval.
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Perform machining process verification, quality inspection, and troubleshooting during prototype and product development activities.
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Interpret engineering drawings and apply Geometric Dimensioning and Tolerancing (GD&T) requirements during product development and machining.
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Prepare and modify 2D engineering drawings using AutoCAD.
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Participate in APQP review meetings and support preparation of key quality documents, including PPAP, PFMEA, Control Plan, and Process Flow Diagram (PFD).
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Coordinate CTS (Customer Technical Specification) and fixture design reviews and obtain cross-functional sign-off before implementation.
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Support fixture design review and ensure fixture requirements are aligned with product and process specifications.
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Identify and resolve technical issues during prototype trials and support production sign-off for successful product launch.
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Conduct root cause analysis using quality tools such as 8D, 5 Whys, and Fishbone (Ishikawa Diagram).
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Implement effective corrective and preventive actions (CAPA) to address identified technical and quality issues.
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Collaborate with Design, Production, Quality, and Customer teams to ensure successful New Product Introduction (NPI).
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Ensure prototype and production activities comply with customer quality standards, technical specifications, and project timelines.
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Support continuous improvement of machining processes to achieve improved quality, productivity, and process stability.
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Maintain appropriate technical and quality records related to prototype development, validation, trials, and product approval.
AUTHORITY
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Verify machining processes and prototype components against approved drawings, specifications, and customer requirements.
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Identify and escalate technical, quality, and process-related issues during product development and trials.
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Recommend process improvements and corrective actions based on trial results, inspection findings, and root cause analysis.
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Coordinate with relevant cross-functional teams for resolution of technical and quality issues.
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Support approval and sign-off activities for first-off components, prototype trials, and production readiness.
JOB SPECIFICATION / COMPETENCY
Education
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Diploma / BE / B.Tech in Mechanical Engineering, Production Engineering, Manufacturing Engineering, or a related discipline.
Technical Competencies
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Hands-on experience in operating VMC and CNC Turning Machines.
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Strong knowledge of new product prove-out, process validation, and process optimization.
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Good understanding of GD&T and engineering drawing interpretation.
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Proficiency in AutoCAD for creating and modifying 2D engineering drawings.
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Knowledge of machining processes, process verification, inspection, and troubleshooting.
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Working knowledge of APQP, PPAP, PFMEA, Control Plan, and Process Flow Diagram (PFD).
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Knowledge of CTS and fixture design review processes.
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Good understanding of quality tools including 8D, 5 Whys, and Fishbone Analysis.
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Knowledge of CAPA and root cause analysis.
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Ability to work effectively with Design, Production, Quality, and Customer teams.
Experience
- 4–6 years of relevant experience in machining, New Product Development (NPD), New Product Introduction (NPI), process validation, or a related manufacturing environment.
- Hands-on experience in VMC and CNC Turning Machines is preferred.
Behavioural Competencies
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Strong analytical and problem-solving skills.
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Good communication and cross-functional coordination skills.
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Attention to detail and commitment to quality.
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Ability to work effectively under project timelines.
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Proactive approach toward identifying and resolving technical issues.
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Strong ownership of product development and launch activities.
PERFORMANCE MEASURES
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Successful completion of prototype and new product prove-out activities within planned timelines.
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First-off component approval and successful process validation.
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Compliance with customer drawings, specifications, and quality requirements.
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Timely completion and accuracy of APQP and quality documentation.
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Effective resolution and closure of technical and quality issues.
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Successful production sign-off and smooth product launch.
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Reduction in prototype and development-related quality issues.
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Effective implementation of corrective and preventive actions.
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Achievement of customer quality and delivery requirements.
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Contribution to machining process optimization and continuous improvement.