PRIME FUNCTION

To develop, optimize, and implement efficient manufacturing processes that enhance productivity, ensure quality compliance, reduce costs, and support continuous improvement initiatives in machining and assembly operations.

JOB DESCRIPTION / RESPONSIBILITIES

• Develop, optimize, and implement manufacturing processes to improve productivity, quality, and cost efficiency.
• Conduct detailed process analysis to identify improvement opportunities related to raw materials, bought-out components, machining processes, and fixture design.
• Analyze engineering drawings and define optimal process flow for machining, bench work, and assembly operations.
• Design, evaluate, and implement new manufacturing processes or technologies to support innovation.
• Prepare and maintain process documentation including SOPs, work instructions, process flow diagrams, control plans, PFMEA, stage drawings, and technical reports.
• Collaborate with production, quality, supply chain, and cross-functional teams to ensure robust process implementation.
• Support fixture design, inspection methodologies, and assembly techniques.
• Ensure adherence to safety, quality, and environmental standards and statutory requirements.
• Participate in continuous improvement initiatives and share best practices across departments

AUTHORITY

• Recommend and implement process improvements and optimization initiatives.
• Coordinate with internal departments for process-related changes and enhancements.
• Propose tooling, fixture, and process modifications to improve efficiency and quality.
• Escalate process deviations, risks, or non-compliances to appropriate stakeholders.

JOB SPECIFICATION / COMPETENCY

Qualification:

• BE/Diploma/B. Tech or any relevant field

Experience:

• 5-10 years

Technical Skills:

• Hands-on knowledge of VMC, CNC machines, and machining processes.
• Strong understanding of engineering drawings and GD&T.
• Experience in fixture design, inspection methodologies, and assembly processes.
• Proficiency in engineering tools/software such as UG NX and CATIA.
• Knowledge of process documentation including PFDs, PFMEA, Control Plans, and SOPs.
• AS9100 QMS and Documentation awareness.

Behavioural Competencies:

• Strong analytical and problem-solving skills with attention to detail.
• Effective communication and teamwork abilities.
• Ability to manage multiple priorities in a fast-paced manufacturing environment.

PERFORMANCE MEASURES

• Improvement in process efficiency, cycle time, and cost reduction.
• Quality performance metrics such as defect reduction and process capability.
• Timely and accurate preparation of process documentation.
• Successful implementation of process improvements and new technologies.
• Compliance with safety, quality, and environmental standards.
• Collaboration effectiveness with cross-functional teams.

Skills

Competencies