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RESPONSIBILITIES/ BRIEF JOB DESCRIPTION OF ACTIVITIES
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Productivity (P):
- Develop and industrialize new Fitwel tools and precision components from concept to production.
- Prepare process plans, operation sheets, routing, and manufacturing documentation within the planned timeline.
- Develop and optimize CNC machining processes to improve productivity, reduce cycle time, and increase machine utilization.
- Coordinate with Design, Production, Quality, Purchase, and Tool Room teams to ensure timely product development.
- Conduct machining trials, first-off development, and process validation to support prototype and pilot production.
Quality (Q):
- eview customer drawings, specifications, 3D models, GD&T, and technical requirements to ensure manufacturing feasibility.
- Ensure developed machining processes meet dimensional accuracy, surface finish, and product quality requirements.
- Analyze machining defects such as dimensional variation, tool wear, chatter, burrs, and component distortion.
- Conduct root-cause analysis using 5 Why, Fishbone, Pareto, and other problem-solving techniques.
- Support APQP/NPD activities, including PFMEA, Control Plans, MSA, SPC, PPAP, and process validation, wherever applicable.
- Maintain accurate process documentation and ensure compliance with approved quality standards.
Cost (C):
- Optimize cutting parameters, tool life, machining cycle time, and material utilization to reduce manufacturing costs
- Select suitable CNC machines, cutting tools, fixtures, and machining methods based on technical and economic feasibility.
- Reduce rejection, rework, tool consumption, and production losses through continuous improvement initiatives.
- Identify opportunities for tool standardization, process simplification, automation, and Poka-Yoke.
Delivery (D):
- Complete new product development, machining trials, and process validation as per the approved project schedule.
- Coordinate with suppliers and internal departments to ensure timely availability of tools, fixtures, gauges, and materials.
- Support prototype production, pilot runs, and new product ramp-up until stable mass production is achieved.
- Provide timely technical support to Production to resolve machining issues and prevent delivery delays.
Safety (S):
- Follow company safety procedures and safe operating practices during machining trials and process development.
- Ensure appropriate selection and safe use of cutting tools, fixtures, work-holding devices, and machining equipment.
- Verify that machine guards, interlocks, and other required safety devices are functional before trials.
- Identify and report unsafe machining conditions, damaged tools, fixture defects, and equipment abnormalities..
Environment (E):
- Minimize material wastage, scrap generation, coolant consumption, and unnecessary energy usage during machining.
- Promote efficient use of cutting tools, raw materials, consumables, and machine resources.
- Ensure proper handling and disposal of metal chips, used coolant, oils, and other machining waste as per company procedures.
Morale (M):
- Maintain effective coordination and communication with colleagues and other departments.
- Support teamwork and maintain professional conduct.
- Participate in training and continuous improvement activities.
ESG (Environmental, Social and Governance):
- Follow company policies relating to environmental protection, occupational health and safety, workplace ethics, and governance.
- Ensure responsible use of materials, machining resources, tooling, and production equipment.
- Maintain accurate and traceable records of product development, machining trials, process changes, and validation activities.
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COMPETENCY TO PERFORM THE JOB
(QUALIFICATION, EXPERIENCE,
DESIRED EXPOSURE TO JOB-RELATED TECHNIQUES, ETC / JOB SPECIFICATION
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- Diploma or Bachelor's degree in Mechanical Engineering,
Experience:
- Experience in CNC machining, process engineering, manufacturing engineering, or new product development is preferred
- 6-9 Yearexperence
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